Safety of people and plant is a primary concern in any business. If the safety concerns are properly addressed, it leads to lower down times and even lower injury rates. You must a have a system in place that is used for improving the productivity, quality, and the safety. The system should work well on your factory floor, warehouse or the office.
If you are moving to implement the lean manufacturing, the industrial safety solution must be able to remove the clutter in the workplace and improve workflows between the processes. The system may have particular steps to reach the safety objective, and they may be:
In this first step, the system must identify what may be needed. It may be similar to spring cleaning. If it is no longer required, you may get rid of it or store it in the right place. In the same way, you’ll have to sort things first and then identify the best location for them.
In the workspace, everything must be in order and should be located where it is going to be used. To achieve this, you may have to do the color coding and do the labeling as well for ease of identification.
Once the safety system has set things in order, your plant or the factory must be ready for touring or visits. What does that mean? For a moment imagine that your plant has a clean layout, and now if anything is out of order, it will be recognized immediately.
It is one of the most critical steps. It defines the line between what is acceptable and what’s not. Once the safety system has set the standards, it will be easy to ensure that the things stay tidy, orderly and clean as well.
It involves developing the system to assess the performance on a regular basis and suggest improvements for the future. Such a way has been used in the many plants located in various parts of the world.
How To Make The System Work?
To make the system working the manufacturers will have to identify the bottlenecks in the process and then decide on the activities to improve the throughput. You can also put in place a team to review the layout and the workflows.
A good safety system is all about eliminating the waste and maximizing the value–added work. It means eliminating the need for search, travel and transporting the materials and the inventory. For the purpose the system may introduce organization, removing the unneeded materials and establishing self-discipline in the plant.
To implement the safety system, you may have to draft an action plan that will streamline the workflows. Once the plan is implemented, it may be followed by tagging. In it, all the items that are not required are removed, or they may be tagged to indicate that the decision is pending on how to tackle the item.
Once the surplus items have been eliminated, the team may decide the fate of the rest of things. They may require ordering. It involves color coding, installation of the storage systems, and labeling as well.
The team may also try to challenge the existing workflows and reduce the retrieval times for tools, equipment, material, and information. A standard may be there which suggests that the material should be retrieved within 30 seconds in the neighborhood work area and two minutes within the department.
An industrial safety solution may be needed to ensure that your factory is adhering to the minimum safety standards, and is a safe place for work as well.