Top 5 Reasons Why Manufacturing Process Optimization is a Must in 2017

tips for manufacturing process optimization

Efficiency is the driving force for process optimization. Today’s enterprises understand that if they function efficiently, they will enhance their bottom line. They are committed for standardized workflows to operators and generating highest possible production, quality, and regulatory compliance.

Moreover, companies are trying to remodel their manufacturing process in order to drive out variability. To achieve this, they integrate manufacturing process optimization and ensure protection against loss of intellectual property and propel regular improvement initiatives by adopting new ways to analyze process data.

Optimization of manufaturing process

Below are the primary reasons why optimizing or remodeling manufacturing process is a must and entrepreneurs must opt for it.

Increase uptime

What if machines are not functioning properly? It will affect the production growth, won’t it? If you modernize your manufacturing process, remodel the infrastructure, ensure proper maintenance of your machine, you will never come to meet such a situation which affects the production growth. You cannot expect increased growth unless the source inventory is available, the machine is properly maintained and the right tooling is ready.

Know the actual costs

With the implementation of manufacturing execution systems or manufacturing process optimization, scrap, labor, downtime, tooling and other costs can be grabbed directly from the shop floors as they come to meet. This will further lead to make the information more actionable and reliable for pricing new work and renegotiating non-profit business. You can have real-time visibility and control the entire manufacturing supply chain.

Typically benefits of optimizing business process include:

  • Better visibility, improved in quality
  • Better decision making
  • Elimination of non-value add activities
  • Lower cost of good quality
  • Improvement in throughput/uptime
  • Complete control over manufacturing process
  • 80% cost deduction in Manual Data Collection & Analysis Activities
  • Enhanced Regulatory Compliance with electronic Track and Trace
  • Better Inventory Management including fewer stock outs, lower inventory levels

Reduce inventory

By optimizing your business process, you can get rid of risks. It is known that inventory records are updated constantly with new scrap, production, non-conforming material, etc. By adopting manufacturing execution systems, every department ranging from shipping, purchasing, and scheduling will be aware what material is on hand.

Accelerate production

There is MES software which is designed to accelerate production. It’s a part of manufacturing process optimization, which can help you reduce cost, improve quality, increase responsiveness and improve time-to-market throughout the supply chain. Most organizations are using this tool for proven results in trace and track, error proofing, maintain quality and smooth operations.

Reduce waste

Manufacturing process optimization leads to reduce waste, scrap. Problems can be easily detected, and proper solutions will be formed accordingly. The updated technology or automotive tool helps identify the issues soon and stop the process. You can accelerate trace analysis, conduct root cause diagnosis and find issue resolution immediately. It limits a major part of scraps and wasted materials.

The bottom line is that automation is everywhere we see. Manufacturing process optimization is a part of it. Based on the top reasons of optimizing business process, we can conclude that it plays a significant role in every industry. So, today’s businesses should never turn blind eye to it. They should keep pace with demand and optimize their production and manufacturing process.

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