Rome was not built in a day. You must have heard it quite often, but the real essence of the saying is well understood when in the construction business. There were times when rock breaking was a tedious task with all manual force required to do the job. But with times technology has made everything simplified and quick.
It is specifically the introduction of Hydraulic Breakers that has made breaking through rocks and concrete nothing less than a cakewalk. An attachment to the hydraulic hammer, the breaker is capable of performing exceptionally well.
Just like any other equipment or machinery, hydraulic breakers also need proper care and maintenance. Performance and effectiveness truly depend on how the breaker works. If not maintained, the hydraulic breaker would perform poorly or not at all. Further such carelessness can lead to costing you more in terms of money, efforts, and time. The situation can be averted. How? Look at the eight tips, and you would know how to keep the problems at bay.
Visual Inspection to Start With
Your staff may feel tired after a hectic day of breaking and making, but it would just take a few minutes to inspect the hydraulic breaker attachment. There is only regret that may set in later if issues persist that could have been looked after earlier. Visual inspections make sure that any minor issue is dealt with in a timely manner before the issue escalates.
Make it a habit of inspecting hydraulic hoses, visual cracks, retainer pins, tool points, and even the breaker shell, once done with the day’s work.
Better the Tools Better the Maintenance
When you buy hydraulic breakers from an authenticated seller, they offer you a set of tools along for performing periodic self-maintenance. Such tools are a life saver. They help in mitigating the bigger issues that may bother you with time. How would your business profit if the breaker maintenance would cost you a fortune. The provided tools help gauge the hydraulic attachment’s lower bushing, the top angle of the breaker and also in checking the retaining pins.
Remember to measure all the mentioned elements on a regular basis post putting the breaker to use.
Scrutinize Routing and Length of Hoses
When minimizing the risk of wear and tear of hydraulic breakers is in question, looking after the hoses becomes crucial. Be it the hoses length or its routing; everything needs to fall in place. It is important to know that if the hoses are shorter than the required length, it can restrain the breaker from extending deep into the rock or the concrete. On the other hand, if the breaker attachment is greater in length than what is required it can lead to scattering of debris all over.
Have a look at your hoses frequently to reduce the downtime and thus for increasing the overall equipment uptime.
Lubricant the Solution to Every Problem
Over usage and over time the hydraulic breaker may grow debris on the attachment. Such accumulation of unwanted ruckus can lead to increased friction between the parts making up the breaker. If you think that is an ideal situation, believing it would be wrong. Greasing the attachment on every alternate day is therefore highly recommended. Be it a manual greasing or the latest technology automatic greasing; the aim is the same. Giving an uninterrupted working of the breaker is all that is intended.
Grease is one lubricant that will avert rusting and ensures desired performance standards of the breaker are met.
Keep Nitrogen Pressure in Check
Nitrogen pressure highly depends on two factors. One being the breaker’s application and the other is the environmental temperature. An essential piece of information is that the pressure requirements differ on the basis of what you are breaking through. If rocks need to be cut through the pressure would be different in contrast to the pressure when concrete is broken through.
Always refer to the user manual and set nitrogen pressure in accordance with the temperature outside and the hard substance you are applying the breaker to.
The Right Tool Point for Boosting Productivity
Synchronizing the right tool point with the right application makes the breakers last longer. Be it the productivity or the overall life of the hydraulic breaker; the right tool point manages it all. Some of the available tool points include the blunt tool point for breaking through the stubborn concrete, chisel tool point for better breaker management in excavation activities, and pyramidal tool point for cutting through craggy elements in demolition activities.
Choose your tool point wisely as every tool point is there for a purpose. Putting the right thing to use at the right time can help big time.
The Importance of Storing
The way you keep the hydraulic attachments when not in use is highly important. One needs to always maintain a vertical position of the breakers rather than a horizontal one. You must be wondering how it matters. Then you should know that the front bearing becomes secured from moisture accumulation when kept in an upright position. On the contrary, if long-term storage is desired, keep the breaker in areas safe from external factors of the environment.
Capping all the hydraulic ports and coating the bare metal areas is recommended to avert formation of rust on the equipment.
Don’t Let the Hotness Creep In
When you put hydraulic breakers to use, applying it the right way on the rocky or the concrete material becomes essential. One needs to be very careful with the timing for which the breaker puts pressure on the rock. The time should vary from 10 to 20 seconds max. Once the particular area has been worked upon over 20 seconds, choose a different angle for applying the breaker. Such time variations minimize the machinery from getting too hot. Also, if in case the attachment gets hot over usage, allow it to cool before resuming.
Hotter the hydraulic breaker more is the wear and tear. If the long life of the breaker is in question, minimizing the application time can help greatly.
Whether it is the efficiency or the productivity; the right maintenance can boost hydraulic breaker performance substantially. Remember to follow the mentioned tips and tricks as prevention is always better than cure.